Myway: Cone & Gyratory Crusher Wear Parts Expert in China
Equipped with advanced automated production lines, Myway crusher wear is engineered for high-wear environments, ensuring the stable and efficient operation of core equipment in your mining, construction and other industries.
- 20,000+ Hours Wear Life
- Metso/Sandvik Compatible
- 7-Day Shipping for Stock Items
- Lower Cost Than OEM Parts
- ISO 13311 and ASTM B501 Certified
Introduction of Crusher Wear Parts
As a main vulnerable part of cone crushers, gyratory crusher and jaw crusher, the bushings bear the core function of reducing friction and supporting the movement of key components. Their performance directly affects the stability, wear life and maintenance cost of crushers.
Myway has been deeply engaged in the field of industrial wear-resistant parts, focusing on the production of wear parts of various crushers including primary gyratory crusher parts, cone crusher spare parts, etc. for more than 20 years.
Using high-quality copper alloy as raw material, the wear life and impact load resistance of Myway crush wear parts are significantly improved, with a service life of up to 15,000 hours.
Its products are widely compatible with international mainstream brand equipment such as Metso HP/GP series, Symons, Gyradisc, etc., providing cost-effective wear-resistant solutions for global mining, sand and gravel aggregates and other industries.
Single Cylinder Series of Crusher Bushings
Eccentric Bushing
Converting rotational motion into the eccentric movement to drive the crushing wall to swing. Using high-strength ZGMn13 or C93800 as raw materials. Ensuring the qualified rate of discharge particle size of more than 95%.
Eccentric Wearing Plate
Installed on the moving cone or fixed cone of the crusher. Makes the material gradually break under extrusion, bending and shearing. Point contact method increases pressure and improves crushing efficiency
Bottom Shell Bushing
Providing support and reducing friction in the bottom shell of crusher. Resisting high radial loads and reduce friction between moving parts. Specifically designed to fit models like the Sandvik H4000/S4000.
Main Shaft Step
Responsible for supporting core components like bushings and gears. Arc chamfers or conical connections are used to reduce stress concentration. Effectively improve the stability, service life and energy efficiency of crusher.
Piston Wearing Plate
Made of high chromium alloy cast iron or tungsten carbide coating. The surface hardness is above 550HBW, which can withstand high-frequency impact. After heat treatment, it can withstand single impact load of more than 500kN.
Locating Bar
Keyway or locating pin design ensures accurate installation of components. Made of 42CrMo alloy steel or stainless steel, resistant to friction and corrosion. Modular design allows for convenient disassembly within 30 minutes.
Spring Series of Crusher Wear Parts
Main Shaft Bushing
PTFE lining reduces friction coefficient to 0.05-0.10, reducing power loss by 5-8%. High load capacity to withstand radial loads on the crusher spindle. Integrated axial guide oil groove, combined with pressure lubrication.
Socket Liner
Connects the main shaft and frame of crusher to optimize load transfer. Split design facilitates accurate installation and quick disassembly. Built-in graphite lubrication strips for normal operation in oil-free environment.
Frame Bushing
Serves as a connecting hub between the crusher frame and moving parts. Made of high manganese steel, case hardened to 400HBW under impact load. Uses hot-fitting process to achieve 0.05-0.15mm interference.
Drive Bushing
Gear drive system for cone crusher. Ceramic matrix composite bushing life reaches 20,000 hours after 10⁷ cycles of load testing. Internal damping structure design can reduce equipment noise to less than 85dB.
Features of Crusher Wear Parts
Wear Resistance
Casting by high-tin/aluminum bronze alloy, the wear life of Myway crusher bushing is 3 times that of steel bushing, significantly reducing downtime maintenance costs.
Simple Operation
The snap-on/bolt quick-release connection method greatly shortens the replacement time. Its built-in oil tank design also reduces the frequency of lubrication.
High Adaptability
Benefits from corrosion resistance, impact resistance and production sustainability, Myway bushings can be accurately adapted to various models such as cone or gyratory crushers.
One-stop Solution
With experienced team, we can provide you with a full range of services from the selection of crusher wear parts to installation, maintenance, etc.
Quick Delivery
We have 5 distribution centers around the world and have cooperated with DHL/FedEx/UPS/TNT, you can receive the goods within 2 weeks.
Customizable
Myway supports non-standard customization, adapting to the transformation of old equipment and avoiding the replacement of the entire machine.
Advantages of
Myway Crusher Wear Parts
- Reliable quality due to the complete product inspection reports
- Solid copper alloy improves compressive strength and provides stable support
- Fully automatic production equipment, professional technology and quality inspection team
- Integrated manufacturing process, from design, production, testing to packaging and delivery
- High wear resistance makes it suitable for high-load scenarios like mining and metallurgy
- Excellent corrosion resistance, excellent performance in acid or alkaline environment
- Suitable wear shape improves the performance of the crusher and extends the wear life
- Complete types are compatible with the specifications and standards of various crushers
- Comply with OEM standards to ensure the efficiency and safety of the production process
The surface hardness of bushing reaches HB200 and the friction coefficient is 20% lower than that of ordinary bronze
Myway Custom Crusher Wear Parts
Myway specializes in providing tailor-made bushing solutions, offering premium materials such as tin bronze, aluminum bronze, and lead bronze, carefully selected based on the severity of your operational conditions. Our products are designed to meet the rigorous demands of diverse industries, including mining, metallurgy, chemical processing, and construction.
Simply share your requirements with us, and our expertise ensures we can complete design drawings within 3 days, deliver samples within 7 days, and provide complimentary wear testing, spectral analysis, hardness testing, and other inspection reports.
As an original manufacturer of bushings, Myway holds a significant pricing advantage. Our customized solutions offer a 15%-25% cost reduction compared to similar competitors, ensuring you access high-performance products at competitive prices.
Myway: Your Trustworthy Crusher Wear Parts Manufacturer
FAQs
What Factors Affect the Lifespan of Crusher Wear Parts?
The life of Crusher Wear Parts depends mainly on material properties (like hardness, silicon content), equipment conditions (operating time, load intensity) and material selection.
In addition, regular maintenance (like adjusting equipment clearance, cleaning and lubrication) can extend the service life by 20%-30%, while frequent overloading or high material humidity will accelerate wear.
How to Ensure Crusher Wear Parts Compatibility with Existing Crusher Models?
If you can provide the model, part number or physical drawing of your equipment, Myway can provide products that fully meet your needs.
We can produce replacement bushings for a full range of crusher models, including cone, gyratory, etc., and support customization of various materials and sizes.
What’s the Difference between Manganese Steel and High-chromium Cast Iron Crusher Wear Parts?
High manganese steel (such as ZGMn13Cr2) has high impact toughness and is suitable for processing large hard materials (such as granite). Its surface will harden to above HB550 under impact, and its wear resistance will increase with time.
High chromium cast iron (such as Cr28) is known for its high hardness (HRC≥58) and is suitable for fine crushing of highly abrasive materials (such as quartz sand). Its service life is 3-5 times higher than that of high manganese steel, but it is more brittle.
You can make a comprehensive assessment based on material characteristics, equipment type and budget before making a choice.
How to Control the Maintenance Cost of Crusher Wear Parts?
You need to start with material optimization and preventive maintenance.
For example, the use of high-chromium cast iron hammer heads can reduce the frequency of replacement. Although the single purchase cost is high, the overall cost is reduced by more than 40%.
Regularly check the degree of wear of accessories and adjust equipment parameters in time to avoid downtime losses caused by excessive wear.
How to Install Crusher Wear Parts Correctly to Avoid Failures?
You need to clean the contact surface of the equipment before installation to ensure that there is no debris or rust that affects the fit. You can also choose to have the supplier provide on-site installation guidance or video tutorials to avoid damage to accessories due to improper operation. After installation, a dynamic balance test is required to ensure the stability of the equipment operation.
What are the Key Considerations for International Shipping of Crusher Wear Parts?
For international transportation, you need to choose the appropriate logistics plan according to the weight of the goods and the destination. Small parts can be shipped by air (3-5 days to Europe and the United States), and large equipment is recommended to be shipped by sea (20-30 days) or China-Europe Express (15-20 days).
In order to prevent wear-resistant parts from collision or rust during transportation, we will use wooden frames + anti-rust coating packaging.
What After-sales Services are Included for Crusher Wear Parts?vice
Myway adjusts the material, size or surface treatment process of accessories according to customer needs. Our sales provide you with 7×24 hours online consulting service, providing accessories selection, installation and debugging and troubleshooting guidance.
If you want to establish long-term cooperative relationship with us, of course there will be a bigger discount.
Sandvik Models Drawing Numbers Table
| Number | Model | Name | Picture Number |
|---|---|---|---|
| 1 | H2800 | Pillar Bushing | 442.6131 |
| 2 | H2800 | Locating Bar | 442.6143 |
| 3 | H2800 | Eccentric Bushing | 442.9657 |
| 4 | H2800 | Eccentric Bushing | 442.9658 |
| 5 | H2800 | Eccentric Bushing | 442.9659 |
| 6 | H2800 | Locating Bushing | 442.613 |
| 7 | H2800 | Piston Wearing Plate | 442.6139 |
| 8 | H2800 | Spindle Bronze Plate | 442.6138 |
| 9 | S2800 | Eccentric Bushing | 442.9686 |
| 1 | H3800 | Pillar Bushing | 442.7935 |
| 2 | H3800 | Locating Bar | 442.7928 |
| 3 | H3800 | Eccentric Bushing | 442.7923 |
| 4 | H3800 | Eccentric Bushing | 442.7924 |
| 5 | H3800 | Eccentric Bushing | 442.7925 |
| 6 | H3800 | Locating Bushing | 442.7927 |
| 7 | H3800 | Piston Wearing Plate | 442.7893 |
| 8 | H3800 | Spindle Bronze Plate | 442.7895 |
| 9 | S3800 | Eccentric Bushing | 442.8486 |
| 10 | Locating Bar | 442.7928 | |
| H4800 | Eccentric Bushing | 442.9406 | |
| H4800 | Pillar Bushing | 442.7146 | |
| H4800 | Locating Bushing | 442.7107 | |
| H4800 | Spindle Bronze Plate | 442.712 | |
| H4800 | Piston Wearing Plate | 442.7122 | |
| Locating Bar | 442.711 | ||
| H4800 | Eccentric Bushing | 442.8067 | |
| 1 | H6800 | Pillar Bushing | 442.8742 |
| 2 | H6800 | Eccentric Bushing | 442.8824 |
| 3 | H6800 | Eccentric Bushing | 442.8825 |
| 4 | H6800 | Eccentric Bushing | 442.8826 |
| 5 | H6800 | Piston Wearing Plate | 442.873 |
| 6 | H6800 | Spindle Bronze Plate | 442.8732 |
| H6800 | Locating Bushing | 442.8761 | |
| Locating Bar | 442.8762 | ||
| H7800 | Pillar Bushing | 452.0795 | |
| H8800 | Pillar Bushing | 442.9248 | |
| 1 | H870 | Pillar Bushing | 452.0795-001 |
| 2 | Locating Bushing | 452.0808-001 | |
| 3 | Eccentric Bushing | 452.0807-001 | |
| 4 | Locating Bar | ||
| 5 | Piston Wearing Plate | 452.0538-001 | |
| 6 | Spindle Bronze Plate | 452.0507-001 | |
| Medium Steel Pad | 452.0537-001 | ||
| H430 | Pillar Bushing | ||
| H430 | Locating Bar | ||
| H430 | Eccentric Bushing | ||
| H430 | Eccentric Bushing | ||
| H430 | Eccentric Bushing | 452.4193-001 | |
| H430 | Locating Bushing | ||
| H430 | Piston Wearing Plate | ||
| H430 | Spindle Bronze Plate |
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