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Truck Brake Caliper Bushings Overview
Truck brake caliper bushings are essential components for ensuring safe braking in heavy-duty trucks. With their high strength and excellent wear resistance, our bushings are built to withstand harsh environments. Focused on enhancing vehicle braking performance, reducing downtime, and increasing operational efficiency, our bushings are the ideal choice for long-term partnerships.
Our truck brake caliper bushings are made from premium materials, offering high wear resistance and self-lubricating properties. Suitable for various types of heavy-duty trucks and engineering vehicles, they can handle high temperatures, pressure, and heavy loads, extending the lifespan of the braking system while reducing maintenance frequency.
Key Benefits:
- High wear-resistant materials for extended service life
- Self-lubricating technology to minimize maintenance
- Capable of handling heavy loads and high temperatures
- Multiple material options to suit different applications
Product Types of Truck Brake Caliper Bushings
1 SF-1/DU Self-Lubricating Bushing
Material: Made with PTFE-based material, offering excellent self-lubrication and wear resistance.
Application: Ideal for medium-speed, low-load truck brake systems, effectively reducing friction and wear.
Features: Requires no additional lubrication, lowering maintenance costs; suitable for frequently used transport trucks.
2 Bimetallic Bushing
Material: Steel outer layer with bronze inner layer, providing high strength and load capacity.
Application: Suitable for heavy-duty trucks under high-load, long-duration operation conditions.
Features: Offers impact resistance, high-temperature tolerance, and a long service life, perfect for harsh environments.
3 Bronze Bushing
Material: Made from high-strength bronze alloy with excellent corrosion resistance.
Application: Used in wet or corrosive environments for heavy-load braking, such as mining trucks or coastal transport vehicles.
Features: Performs well in humid and highly corrosive environments, extending the lifespan of the braking system.
4 Embedded Graphite Bushing
Material: Embedded with solid lubricants (e.g., graphite) on the friction surface, enhancing self-lubricating performance.
Application: Suitable for high-temperature, high-frequency braking environments, such as military and firefighting vehicles.
Features: Offers exceptional performance under extreme temperatures, maintaining stable braking performance.
Bushing Material Performance & Comparison
Material Type | Friction Coefficient | Max Load (N/cm²) | Temperature Range (℃) | Wear Resistance | Corrosion Resistance |
SF-1 Self-Lubricating | 0.04-0.20 | 140 | -195 to 280 | High | Medium |
Bimetallic Bushing | 0.10-0.25 | 250 | -40 to 200 | High | Low |
Bronze Bushing | 0.15-0.35 | 200 | -100 to 200 | Medium | High |
Embedded Graphite | 0.03-0.15 | 220 | -50 to 300 | High | Medium |
Material Highlights:
SF-1/DU Self-Lubricating: Offers the lowest friction coefficient, ideal for frequently used transport trucks.
Bimetallic Bushing: Best load capacity, suitable for heavy-load, long-duration operations.
Bronze Bushing: Provides the best corrosion resistance in humid conditions, ideal for coastal and mining applications.
Embedded Graphite: Exceptional self-lubrication under high temperatures, ideal for firefighting and military vehicles.
Brake Caliper Bushings Technical Specifications
Picture | Type | Size | QTY | Application | Repair Kit # |
Wrapped Bronze Bushing | ∅36 x 40 / 82 mm | 1 | SB5/SB6/SB7/SN6/SN7/SL7/SM7/ST7 | K00935/II369100062/K002716/K004100/K004168 etc | |
SF-1/DU | ∅16 x 18 / 10 mm | 2 | SB5/SN5/SB6/SB7/SN6/SN7/KK7/NA7/ | II370760065/K001929/K001300/K010603 etc | |
Wrapped Bronze Bushing | ∅30 x 34 / 65 mm | 1 | SN5 | K001928 | |
SF-1/DU | ∅36 x 40 / 20 mm | 1 | SN6/SN7/SK7 | K004100/K004168/K010766/ | |
∅31-33 x 42 / 30 mm | 1 | ELSA 1/2/225/195/EX225 | MCK1140/MCK1243/MCK1254/MAC1323/MCK1298 etc | ||
Solid Special Bronze Bushing | ∅35MM/37.5MM | 2 | |||
∅35-36 x 39 / 33 mm | 1 | B/C/LE DUCO D DUCO AXIAL | MCK1134/SJ4094/MCK1116 | ||
∅35 x 39 / 77 mm | 1 | B/C/LE DUCO D DUCO AXIAL/D DUCO RADIAL | MCK1116/MCK1118 | ||
∅45 x 49 / 30 mm | 2 | B/C/LE DUCO D DUCO AXIAL/D DUCO RADIAL | MCK1236/MCK1237/MCK1239 | ||
Solid Special Bronze Bushing | ∅30-31 x 34 / 26 mm | 1 | C LISA | SJ4052 | |
SF-2/DX | ∅35 x 39 / 30 mm | 2 | D LISA | MCK1104/SJ4076 | |
SF-2/DX | ∅40 x 44 / 15 mm | 1 | C LISA/D LISA | SJ4031 |
Learn more about gearbox bushings
If you want to find more information about the size, material or OEM number of transmission bushings, you can contact us. We have a lot of cooperation with transmission merchants in the Middle East
Performance Testing & Data
- Wear Resistance Test: Under simulated working conditions, SF-1 self-lubricating bushings can last for over 100,000 kilometers.
- High-Temperature Test: Embedded graphite bushings maintain stable friction coefficient and load capacity even at 300℃.
- Load Test: Bimetallic bushings showed no significant wear after 72 hours of continuous operation under heavy load conditions.
Typical Applications
Long-Haul Transport Trucks: Maintains stable wear resistance during prolonged high-speed operation, reducing maintenance frequency.
Engineering Vehicles: Performs exceptionally well in dusty and high-impact environments, making it suitable for long-term use.
Special Vehicles: Military and firefighting vehicles benefit from reliable, continuous self-lubrication under extreme conditions.
Customer Case Study
Custom Services and Solutions
Customization & Support Services
- Multiple Customization Options: Tailor materials, dimensions, and designs to meet specific customer needs, ensuring optimal compatibility.
- Professional Technical Support: Provides selection advice, installation guidance, and on-site technical consultations to help customers optimize performance.
- Fast Delivery: Robust supply chain and logistics services ensure timely delivery, reducing the risk of customer downtime.
Free consultation
Communicate with us to clarify the requirements
Free design
Customize your product according to your needs
Sample making
Confirm the drawings and arrange for sampling
Sample confirmation
Customer confirms sample and arranges production
Finished inspection
Inspect the finished product and arrange for shipment
FAQ
Q: What is the lifespan of these bushings?
A: Depending on the material and operating conditions, the lifespan generally ranges from 5-10 years.
Q: What is the delivery time?
A: Standard models are typically shipped within 7-10 working days, while custom products depend on specific requirements.
Q: Do you offer samples?
A: Yes, we provide samples for testing purposes.
Q: What are the main advantages of self-lubricating bushings in truck brake systems?
A: Self-lubricating bushings reduce friction and wear without the need for additional lubrication. This minimizes maintenance frequency, improves braking efficiency, and increases the overall lifespan of the braking system. They are particularly useful in environments where frequent lubrication is impractical.
Q: How do I choose the right bushing material for my truck's braking system?
A: The right material depends on several factors, including load capacity, operating temperature, environmental conditions (e.g., moisture, dust, or corrosion), and maintenance needs. For example:
- SF-1 Self-Lubricating: Ideal for medium-speed, low-load applications.
- Bimetallic: Best for heavy-load, high-impact conditions.
- Bronze: Suitable for wet or corrosive environments.
- Embedded Graphite: Performs well under high-temperature and high-frequency braking.
Q: Are your bushings compatible with all types of heavy-duty trucks?
Q: What is the difference between your standard bushings and custom-made bushings?
A: Standard bushings are manufactured in common sizes and materials to suit general applications. Custom-made bushings can be tailored in terms of dimensions, materials, surface treatments, and load capacities, providing optimized solutions for specific operational conditions.
Q: How should I maintain these bushings for optimal performance?
A: Although self-lubricating bushings require less maintenance, regular inspections are recommended to check for wear, debris buildup, or damage. In heavy-duty or corrosive environments, occasional cleaning may be necessary to maintain optimal performance.
Q: Do you offer bushings that comply with international safety and quality standards?
A: Yes, all our bushings are manufactured in compliance with ISO 9001 and TS 16949 quality management standards. They also meet relevant industry safety and performance regulations.
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Tel/Whatsapp: +86 136 4583 4002
Email:myway@mybushing.com